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Cable Stranding Machine
Stranding machine is a kind of cable production equipment that can be used for twisting the core wires of cable products such as power cords, earphone cords, and electronic wires, etc.
Description
What is Cable Stranding Machine
Stranding machine is a kind of cable production equipment that can be used for twisting the core wires of cable products such as power cords, earphone cords, and electronic wires, etc.
Benefits of Cable Stranding Machine
Increased Efficiency and Productivity
Cable twisting machines automate twisting wires and cables, reducing the time and labor required for this essential manufacturing step. In fact, using a cable twisting machine can reduce the time needed to twist cables by up to 80%, resulting in significant productivity gains for your business. This increased efficiency allows manufacturers to produce more cables and wires in less time, ultimately increasing their bottom line.
Improved Consistency and Quality Control
When using traditional methods of cable twisting, it can be challenging to achieve consistent results with every cable. However, cable twisting machines are designed to produce consistent results every time, ensuring that each cable is of the same high quality. This improved consistency helps manufacturers avoid costly mistakes and rework, increasing customer satisfaction and a better reputation in the market.
Versatility in Cable and Wire Types
Cable twisting machines are not limited to a specific type of cable or wire, making them incredibly versatile. They can handle various cable and wire types, including single-core, multi-core, and armored cables. This versatility allows manufacturers to produce a variety of cables and wires using a single machine, saving time and money.
Customizable Settings for Unique Applications
Cable twisting machines offer customizable settings that allow manufacturers to adjust the machine's speed, twist direction, and tension to meet unique application requirements. This flexibility ensures that the cable twisting machine can produce cables and wires to meet specific needs, which is crucial in industries where every product must meet exacting standards.
Improved Workplace Safety
Using cable twisting machines can improve workplace safety by reducing the risk of injury to workers. Traditional methods of cable twisting require a lot of manual labor, which can be physically demanding and lead to repetitive strain injuries. Cable twisting machines automate the twisting process, reducing the need for manual labor and reducing the risk of injury to workers.
Number of Spindles: 1
Wire size MM: 0.2-1.8
Controller: Multi-axis motion control card
Main motor: 1.5KWservo motor
Spreading motor: 400Wservo motor
It is a special motor stator winding machine, mainly for automobile and motorcycle magneto, industrial ventilator, golf cart, Winding of coils for balance cars, high-end strollers, large drone motors, etc.
It is suitable for winding coils of automobile water pump motors, computer fan cooling motors, industrial ventilators, drone motors, etc.
Double Twist Stranding Machine
Name of purchased equipment: High speed tube twister
Overall dimensions: Width 1000* height 1300* length 6800
Model: 6/165
50/3 Horizontal Pipe Stranding Machine
Different wire diameters can be wound around, one side can be wound while the other side can be loaded and unloaded to improve production efficiency.
50/6 Horizontal Pipe Stranding Machine
Axis stop accuracy: plus or minus 0.5 degrees
Applicable wire diameter: 0.02mm-0.5mm
Maximum turning diameter: 60mm
maximum width: 80mm
80/3 Horizontal Pipe Stranding Machine
It is suitable for winding the rotor windings of micro motors such as automobiles, motorcycle starter motors, automobile heater motors, oil pump motors, power tool motors, etc.
80/6 Horizontal Pipe Stranding Machine
This model is automatic, Manual operation is also required,and the speed is fast.
80/12 Horizontal Pipe Stranding Machine
Stranded wire diameter: maximum Φ25mm
Applicable core wire outer diameter: Φ1.0mm-4.0mm
Twisting distance range: 30mm-200mm
Main motor: 20HP motor plus frequency conversion speed regulation
Why Choose Us
One-Stop Service
We promise to provide you with the fastest reply, the best price, the best quality, and the most complete after-sales service.
Competitive Pricing
We offer competitive pricing for our services without compromising on quality. Our prices are transparent, and we do not believe in hidden charges or fees.
Expertise and Experience
Our team of experts have years of experience in delivering high quality services to our clients. We hire only the best professionals who have a proven track record of delivering results.
Customer Satisfaction
We are delivering high quality services that exceed our clients' expectations. We strive to ensure that our clients are satisfied with our services and work closely with them to ensure their needs are met.
State-of-the-art Technology
We use the latest technology and tools to deliver high quality services. Our team is well-versed in the and advancements in technology and uses them to provide the best results.
High Quality Products
We always put customer needs and expectations in the first place, refine on, continuous improvement, to seek every opportunity to do better, to provide customers with their expectations of quality products, to provide customers with the most satisfactory service at anytime.
What are the Operation Points of Strander
Pull the single wire through the automatic stop device of broken wire, through the distribution board to the front of the parallel die, twist the wire harness into a strand, pass through the parallel die, pull out 0.5-1.0 m, and fix the parallel die on the die base;
Connect the strand and the traction wire together, close the protective cover, start the machine slowly, wait for the end of the wire to be pulled to the coil, and wind the coil for 2 turns. Stop the machine, cut off the unqualified part of the thread end, pull out the traction line, and fix the qualified thread end on the coil;
Start the machine to twist the bundle for 20-30 meters, and check whether the diameter of the single wire is fine, whether the twist direction meets the process requirements, whether the wire core is round and loose according to the requirements, and continue the production after confirming that there is no error;
In the process of starting up, it is necessary to often observe the operation of the reel of the pay off rack and the flat cable of the take-up reel. In case of any abnormal situation, it is necessary to stop the machine in an emergency, find out the problem and solve it before starting up;
After manufacturing, fill in the product manufacturing card carefully, place it in the waiting area, and place it in the qualified product area after the process inspector has confirmed and signed.
What Are the Commonly Used Stranding Machines
Production equipment that completes the stranding function by the rotational motion of a tubular gyrator. The floating frame that holds each pay-off drum is installed on the axis of the gyrator. The floating frame only swings and does not rotate due to the pay-off. The take-up device is installed outside the gyrator. Generally, the tubular stranding machine has 1+6 pay-off drums and 1+12 pay-off drums. The tubular stranding machine is suitable for producing 7 and 19 (secondary stranding) small-sized conductive wire cores. The cross-section after stranding varies according to its model. The G200 type generally reaches 35mm2, and the G400 type generally reaches 70mm2. Tubular stranding machines are rarely used for production above 70mm2.
Production equipment that completes the stranding function by the rotational motion of the stranding cage. It is generally composed of several sections of stranding cages, and the most common ones are 2 and 3 sections, so the whole set of cage stranding machines is very long. In order to reduce the eccentric force, the floating frame for placing each pay-off drum must be symmetrically installed around the axis of the rotating cage according to certain rules, that is, on the rotating outer circumference of the cage. The floating frame can swing, and each section of the pay-off drum and the floating frame rotate with the cage. They are in pairs, otherwise the centrifugal force is unbalanced when the machine is turned on, which is dangerous. The axis of each pay-off drum is perpendicular to the axis of the rotating cage.
Production equipment that completes the twisting function by the rotation of the winch. The cantilever shaft for placing each pay-off drum must be symmetrically installed around the axis of the rotating winch according to certain rules, that is, on the rotating outer circumference of the winch. The axis of each pay-off drum is parallel to the axis of the rotating winch, and each pay-off drum rotates with the winch. There are vertical and horizontal types.
Production equipment that completes the twisting function by the rotation of the rigid gallows. The bracket for placing each pay-off drum is fixed on the gallows and cannot float. Because the bracket of the pay-off drum is shaped like a fork, it is named. It is usually composed of several sections, the most common ones are 3 sections and 5 sections. It has a simpler structure than the cage type stranding machine, and the production capacity is similar. It can only be seen in large and medium-sized wire and cable factories.
A cable twisting machine that is easy to maintain includes a chassis, a die seat is fixedly connected to the right side of the chassis, and a die is fixedly connected to the top of the die seat. The utility model relates to the technical field of cable and wire manufacturing. The cable twisting machine that is easy to maintain has a branching plate fixedly connected to one end extending to the outside of the chassis through a hollow shaft, a branching hole is opened inside the branching plate, and both sides of the inner wall of the branching hole are rotatably connected to roller one. The branching hole is opened inside the branching plate, and roller one and roller two are rotatably arranged around the branching hole. Since the distance between the two rollers two can be adjusted, the applicable range of the branching plate is improved, so that the branching plate can be used for twisting cables of different diameters. When the branching process is carried out, it is easy for the cable to be blocked in the branching hole, so the cable twisting machine can be conveniently maintained, and the cable twisting machine is highly practical.
Critical Functions of Stranding Machines
Stranding machines play a vital role in the cable production process. Their essential functions include:
1.Assembling Individual Wires
Stranding machines assemble wires into strands or bunches, creating a single, unified cable.
Stranding Multiple Strands/Bunches
These machines can twist multiple strands or bunches together to form multi-conductor cables.
Controlling Lay Length, Tension, and Geometry
Stranding machines control the lay length, tension, and geometry of the stranded conductors, ensuring uniformity and consistency.
Enabling Shielding and Armouring Processes
Stranding machines also facilitate the addition of shielding and armouring to the cables, providing extra protection and durability.
How to Choose a Stranding Machine
Purpose
Wire stranding machines are mainly used for processing various cables, including power cables, communication cables, automotive wiring harnesses, etc. Therefore, when choosing a wire stranding machine, you need to consider your specific purpose and needs.
Output
Different wire stranding machines have different outputs. When choosing a wire stranding machine, you need to consider your output requirements to ensure that the selected machine can meet your needs.
Quality
The quality of the wire stranding machine directly affects production efficiency and product quality. Therefore, when choosing a wire stranding machine, you need to consider quality factors and choose reputable brands and models.
Price
When choosing a wire stranding machine, you need to consider price factors. Generally speaking, price is proportional to performance and quality. You need to find the best balance between price, performance and quality.
The machine tension using pneumatic constant tension control or mechanical friction tension control.
The disconnection detection system uses RTS speed sensor, it has excellent low-speed performance, the system control has accurate, fast, reliable characteristics.
Two traction wheels groove surface tilt certain angle, can realize the natural line, avoids the cable core surface scratches, greatly enhances the cable core quality.
The machine hasVVVF programmable controller to coordinate the working state of the whole machine, adopts frequency conversion speed control system, controls the motor's pneumatic, running, advanced electric control system, convenient operation and reliable operation.
How to Use the Wire Twisting Machine Correctly
Preparation
Before using the wire twisting machine, you need to prepare the wires to be twisted and the corresponding accessories. At the same time, you also need to check whether the wire twisting machine is installed firmly, whether it has normal power supply and working conditions, and ensure that all safety measures of the wire twisting machine are complete.
Loading wires
Open the wire path of the wire twisting machine and load the wires to be twisted into the wire twisting machine. Please note that for wires of different thicknesses and materials, the wire twisting machine needs to adjust the width and length of the wire path accordingly to ensure that the wires can pass normally and achieve the twisting effect.
Operate the wire twisting machine
Turn on the power and turn on the wire twisting machine to start twisting the wires. During operation, you need to pay attention to controlling the speed and strength of the wire twisting machine to ensure that the wires are not excessively pulled and damaged. At the same time, you need to check the status of the wire twisting machine from time to time to prevent abnormal situations.
Complete twisting
When all the wires are twisted together, end the twisting process, turn off the wire twisting machine and remove the wires in the wire twisting machine. Please note that you need to be careful when removing the wires to avoid damaging the wires or the risk of electric shock.
Jiangsu Lianming Equipment Technology Co., Ltd. was established in 2019. It began to develop and produce 165-6 equipment models. It has developed into a high-tech enterprise with multiple series of independent research and development, production and sales of products; the company's institutional personnel are of high quality and motivated. The product has high technical content and dares to innovate. The quality management system is perfect and the after-sales service is good. Professional talent team, from ordinary steel wire rope development, to medical rope, car sunroof machine rope, automobile rope. The company adheres to the business tenet of "service first, customer first" and the business philosophy of "quality first, continuous innovation" to satisfy customers with high-quality products and perfect after-sales service!
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