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- BingBing@jslmet.com
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50/3 Horizontal Pipe Stranding Machine
The machine is used for laying cum armouring all kinds of different. cross-section core rubber cable, power cable, control cable and charging pile cable production process. with filling function. APPLICATION 2: It use for stranding cum laying 7,12 and 19 wire with 100% back twist.
Description
What is 50/3 Horizontal Pipe Stranding Machine
The machine is used for laying cum armouring all kinds of different. cross-section core rubber cable, power cable, control cable and charging pile cable production process. with filling function. APPLICATION 2: It use for stranding cum laying 7,12 and 19 wire with 100% back twist.
Benefits of 50/3 Horizontal Pipe Stranding Machine
Enhancing Efficiency
One of the key advantages of tubular stranding machines is their ability to significantly increase production efficiency. By automating the stranding process and minimizing human intervention, these machines can produce wire at a much faster rate than traditional methods. This not only reduces manufacturing time but also lowers production costs, making tubular stranding machines a cost-effective solution for wire manufacturers.
Improving Quality
In addition to boosting efficiency, tubular stranding machines also improve the overall quality of the wire produced. The precise control offered by these machines ensures that each wire strand is uniform in thickness and density, resulting in a higher-quality end product. This level of consistency is crucial in industries where even the slightest deviation can have serious consequences.
Enhanced Flexibility
Another advantage of tubular stranding machines is their flexibility in accommodating a wide range of wire sizes and materials. Whether working with copper, aluminum, or steel wire, these machines can easily adapt to different specifications and produce high-quality results. This versatility makes tubular stranding machines a versatile tool for manufacturers looking to diversify their product offerings.
Number of Spindles: 1
Wire size MM: 0.2-1.8
Controller: Multi-axis motion control card
Main motor: 1.5KWservo motor
Spreading motor: 400Wservo motor
It is a special motor stator winding machine, mainly for automobile and motorcycle magneto, industrial ventilator, golf cart, Winding of coils for balance cars, high-end strollers, large drone motors, etc.
It is suitable for winding coils of automobile water pump motors, computer fan cooling motors, industrial ventilators, drone motors, etc.
The multi-axis motion control card is used to work with the touch screen, the controller data is permanently saved, and the product setting data can be managed by U disk.
Double Twist Stranding Machine
Name of purchased equipment: High speed tube twister
Overall dimensions: Width 1000* height 1300* length 6800
Model: 6/165
50/6 Horizontal Pipe Stranding Machine
Axis stop accuracy: plus or minus 0.5 degrees
Applicable wire diameter: 0.02mm-0.5mm
Maximum turning diameter: 60mm
maximum width: 80mm
80/3 Horizontal Pipe Stranding Machine
It is suitable for winding the rotor windings of micro motors such as automobiles, motorcycle starter motors, automobile heater motors, oil pump motors, power tool motors, etc.
80/6 Horizontal Pipe Stranding Machine
This model is automatic, Manual operation is also required,and the speed is fast.
120/3 Horizontal Pipe Stranding Machine
This equipment is a twisted pair of wire harnesses in the wire processing industry, suitable for coil winding industries such as electronic wires, winding wires, braided isolation wires, and computer connecting wires.
Why Choose Us
One-Stop Service
We promise to provide you with the fastest reply, the best price, the best quality, and the most complete after-sales service.
Competitive Pricing
We offer competitive pricing for our services without compromising on quality. Our prices are transparent, and we do not believe in hidden charges or fees.
Expertise and Experience
Our team of experts have years of experience in delivering high quality services to our clients. We hire only the best professionals who have a proven track record of delivering results.
Customer Satisfaction
We are delivering high quality services that exceed our clients' expectations. We strive to ensure that our clients are satisfied with our services and work closely with them to ensure their needs are met.
State-of-the-art Technology
We use the latest technology and tools to deliver high quality services. Our team is well-versed in the and advancements in technology and uses them to provide the best results.
High Quality Products
We always put customer needs and expectations in the first place, refine on, continuous improvement, to seek every opportunity to do better, to provide customers with their expectations of quality products, to provide customers with the most satisfactory service at anytime.
The global tubular stranding machines market is expected to register a rapid revenue CAGR during the forecast period. Rising demand for tubularstranding machines in automotive, electronics, and telecom industries and increasing for energy-efficient, cost-effective, and reliable solutions are thefactors driving market revenue growth.
Tubular stranding machines are versatile and can be used for stranding Aluminum(Al), Copper(Cu), steel, and Aldrey wires. In addition, rising demandfor Electric Vehicles (EVs) in the automotive industry ia another key factor driving revenue growth of the market. Tubular stranding machines play acrucial role in meeting these demands for high-quality, efficient wiring in automotive applications.
Stranding machines for the manufacture of Optical Ground Wire (OPWG) and fiber optic submarine cables have their relevance in moderncommunication system involved in the production of cables crucial for telecom and the electronics industry.
What Are the Commonly Used Stranding Machines
A production equipment that completes the stranding function by the rotary motion of a tubular revolving body. The floating frame for placing each pay-off reel is installed on the axis of the slewing body. Due to the pay-off drive, the floating frame only swings and does not rotate. The wire take-up device is installed outside the slewing body. Generally, the tubular stranding machine has 1+ There are 6 pay-off reels, there are 1+12 pay-off reels, the tubular stranding machine is suitable for producing 7 and 19 (secondary stranding) small-size conductive cores. The cross section after stranding is different according to its model, G200 type, generally up to 35mm2, G400 type, generally up to 70mm2, and more than 70mm2 is rarely produced by tubular stranding machines.
Due to the frame type structure, the central axis is not loaded by the weight of the spool, the equipment has high rigidity and strength, good overall performance and small turning radius, so the production speed is high. The frame twister cannot be twisted back. When twisting the wire, the single wire will generate internal stress due to the twisting, which causes the high-strength hard round wire to be twisted not tightly and easy to loose strands. Therefore, some frame stranding machines install a pre-deformation device in front of the stranding cage to eliminate the internal stress of the single wire. The tension control is carried out by means of mechanical friction or pneumatic etc., and the upper plate adopts electric worm wheel type quick clamping or manual hand wheel clamping. There are also those equipped with a centralized upper and lower disk device.
Due to the very large radius of gyration and the complex structure of the untwisting device, the production speed of the cage twisting machine is limited. It can be twisted or not twisted, so it is suitable for various insulated wire cores. Good tension control can give full play to its use effect during use, and it has become a very superior mechanical equipment for making wires. And the use performance of this product has been recognized and praised by many people. , In the process of using it to give better play to its advantages, the scope of use is becoming more and more extensive, in the process of application, it can better meet the needs of use, and it has become a very common superior product in use now. .
A production equipment that completes the twisting function by the rotation of the winch. The cantilever shaft of each pay-off reel must be installed symmetrically around the axis of the revolving winch according to certain rules, that is, on the outer circumference of the revolving winch. The axis of each pay-off reel is parallel to the axis of the revolving winch, and each pay-off reel rotates with the winch. movement. There are vertical and horizontal.
A production equipment that completes the stranding function by the rotation of the rigid gallows. The bracket for placing each pay-off reel is fixed on the gallows and cannot float. Because the bracket of the pay-off reel is shaped like a fork, it is named. Generally there are several sections, the common ones are 3 sections and 5 sections, which are simpler than cage stranding machines and have similar production capacity, which can only be seen in large and medium-sized wire and cable factories.
What Are the Operating Steps of the Tubular Stranding Machine
Turn on the power, check whether the start and stop actions are reliable, and then check whether the slow speed operation is normal.
Before loading the coil into the barrel coil frame, pull the spring lock pin on the coil frame frame and remove the coil shaft from the coil frame. Then put it into the reel shaft hole, lock the locking pin, put the cylinder in a horizontal position, and use a crane to lift the reel into the reel frame.
Take a single wire from the reel, pass the wire head through the short shaft of the iron core at the top of the reel, and pass it through the wire die on the support plate and the wire on the barrel wall. Along the wheel wall, lead out from the rear of the barrel, pass through the die hole of the tapered threading spool, and then lead to the stretching die seat. Each spool follows this path to perform the same sequence. The safety cover must be closed, otherwise the machine will not work.
Tie the wire harness and wire rope to the wire, and fix the mold on the take-up reel after winding five times from the die seat surface;
Wrap the packaging material on the spool in order with the upper wrapping belt, and the material used must be larger than the material to be packaged.
Filling material: The filling material joints should be divided into small strands and knotted at a certain distance to avoid local enlargement of the outer diameter. The outer core sheath requires the core sheath to be tightly wound, not peeled off, not exposed insulated wire, and the core sheath connection is smooth and round.
Notify the on-site personnel to leave the dangerous area, start the machine, wind the stranded wire around the traction wheel for 6-8 turns, then stop the machine and remove the wire. Remove 3-4 turns of the rope from the idler, pass the end of the rope through the rope winding frame, introduce it into the hole on the take-up reel, and then fix it with nails.
According to the effective width of the take-up reel, adjust the wire arrangement device and start the take-up torque motor to make the cable have a certain tension;
If there is no fault, start the machine slowly and gradually reach the working speed.
The main components of the wire twisting machine include: driving part, regulating part, wire twisting part, control part and protection part. The driving part includes motor, reducer, clutch, etc., the regulating part includes transmission chain, cutter, positioner, etc., the wire twisting part includes twisting frame, winding drum and winch, etc., the control part includes speed regulator, counter, control panel, etc., and the protection part includes limit switch, emergency stop button, etc. The wire twisting machine can achieve different wire twisting process requirements according to different wire twisting methods, wire twisting mechanical structures and electrical control systems.
In the industrial field, the application of mechanical products is very simple and convenient. The use of these machines and equipment is also to improve our work efficiency and shorten the time of labor. Of course, the operation of these machines is also a display of the development and progress of our society. Because with the rapid development of the world's science and technology, processing technology has become more and more familiar to people, and green manufacturing is highly valued. Therefore, the use of tubular stranding machines as an electrical machinery in the power industry is also very important. And no matter which product we choose, we have very strict requirements for its quality when choosing, because this is not only related to the safe use of the equipment, but also a protection for the personnel operating the machine, and because only products with good quality can be used with confidence. Therefore, before using it, you must first buy a good quality product, which is the first choice no matter where it is, and then learn its correct operation method. Then in the process of operation, you must operate according to the product process, so as to better ensure the performance of safe production, and also according to the performance and process regulations of the tubular stranding machine. Then when installing the tubular stranding machine, first of all, when installing the pay-off reel, you must pull the storage wire of the copper wire and the pay-off rack to the wire end of the host machine, and enter the machine through the transmission. And one thing we must pay special attention to is that one of the lines here must be exported through the meter. If it is found that it has not passed during use, the meter will not show any value after it is turned on. Any machine must be used and operated in accordance with the instructions before use. In this way, it will not cause certain damage to the product, the operation is particularly convenient, and the safety of the operator is also guaranteed.
Daily Maintenance Methods of the Horizontal Pipe Stranding Machine
Cleaning and maintenance
Regular cleaning and maintenance are very important for the stranding machine. Before the machine is running, all parts of the stranding machine should be carefully cleaned to remove debris and dust to ensure that the stranding machine is in good working condition. Special attention should be paid to the electrical control box of the stranding machine, which should be kept dry and the connection points of the plastic pipes and various lines should be cleaned. In addition, the area around the stranding machine also needs to be kept dry and tidy, and the doors, windows and ground dust should be cleaned at any time.
Lubrication and maintenance
During the normal operation of the stranding machine, proper lubrication and maintenance are also very important. The lubrication work of the stranding machine can be carried out manually, automatically and hydraulically. The lubrication points of various parts should be lubricated regularly according to the requirements in the manual. It is particularly important to note that the use of lubricating oil should comply with regulations and do not use expired lubricating oil. In addition, regular replacement of filters and cleaning of lubrication pipes are also important tasks for the lubrication and maintenance of the stranding machine.
Safety inspection
Safety inspection is an important part of the daily maintenance of the stranding machine. Before using the stranding machine, the various components of the stranding machine should be checked to ensure that the operation of the stranding machine is safe. Special attention should be paid to electrical safety, and power cords, cables, switches, connectors, and lamps should be checked. In addition, the safety inspection of the hydraulic system is also very important, and the hydraulic oil tank, oil pipe, oil pipe joint, solenoid valve, oil pressure gauge and other components should be checked to see if they are normal.
Jiangsu Lianming Equipment Technology Co., Ltd. was established in 2019. It began to develop and produce 165-6 equipment models. It has developed into a high-tech enterprise with multiple series of independent research and development, production and sales of products; the company's institutional personnel are of high quality and motivated. The product has high technical content and dares to innovate. The quality management system is perfect and the after-sales service is good. Professional talent team, from ordinary steel wire rope development, to medical rope, car sunroof machine rope, automobile rope. The company adheres to the business tenet of "service first, customer first" and the business philosophy of "quality first, continuous innovation" to satisfy customers with high-quality products and perfect after-sales service!
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