The operating procedures of the pipe stranding machine:
1. Use of pipe stranding machine: The pipe stranding machine is used for wire and cable conductors and insulated wire strands.
2. Service Scope of Pipe Stranding Machine
Coverage 6GJ12GJ
Single wire diameter mm 0.2 ~ 0.85 0.2 ~ 0.85
Kink diameter mm 0.6 ~ 2.5 1.5 ~ 4
Tube Speed Rotation/min 10 ~ 120010 ~ 750
Traction wheel diameter mm318
Pitch range mm 6.08 ~ 68.706.08 ~ 68.70
Departure speedm/min 16.2 ~ 68.716 ~ 69
Wire reel size mm 125 ~ 200
Wire tray size mm 400 ~ 630
3. Pipe stranding machine production
3.1 Production preparation
3.1.1 Wear labor protection equipment and prepare production supplies.
3.1.2 Receive data in accordance with the production task notice and process documents. Confirm whether the received information is qualified.
3.1.3 Check the transmission conditions of the machine, and add lubricating oil to the transmission gears, control rods and pipes, steel wire frame bearings and cable screws of the winch.
3.1.4 Press the start switch, run empty, confirm the direction of the tube according to the process, and turn on the official power supply after the equipment is running normally.
Install the pitch wheel according to the process requirements of 3.1.5. Select the split body mold and place it in the mold base.
3.1.6 Open the protective cover, first pull the spring latch on the side of the shaking, take out the wire shafts from the shaking column respectively, insert them into the holes of the whole wire plate, put them into the shaking column, and lock the latch.
3.1.7 The blue built-in brake end is in contact with the edge of the side plate of the universal wire plate, and the tension adjustment nut is installed in the blue frame, and the tension of the universal wire plate is adjusted according to the diameter of the steel wire.
3.1.8 A single-line installation of a full-wire pan head on a shelf passes through the hollow shaft on the front of the pipe, the guide wheel on the pipe wall and the steel wire die of the circular support plate, and then sucks forward along the pipe wall, and then leads out from the guide wheel. Control the ring through the cutter. After attracting the excess silk sheet, guide the excess volume of the die hole to hold it in place. Fix the mold on the mold base and press it with the pressure plate.
3.1.9 The pipe strander uses the tow wire to wrap the tow wire around the hollow shaft of the package for more than 3 turns, and then receives the tow wire through the wire arrangement machine to the receiving wire reel. Connect the other end of the tow wire and put together the boat board wire.
3.1.10 Wear gloves when twisting the silver wire. Do not touch the silver wire with your hands during the twisting process.
3.2 Kink
3.2.1 Turn on the power supply of the pipe stranding machine.
3.2.2 Press the start switch of the pipe stranding machine, slowly adjust the speed control device, adjust the clamp, start the strand (cable core) on the traction line, stop when it reaches 0.5-1 circle, and ensure that the strand direction, pitch, The outer diameter meets the technological requirements. Immediately adjust when it is not in place, turn on the rear power supply, the stranded wire reaches the end plate, stop the machine, and eliminate the traction wire. Pull the kinks (cable cores) out of the cores of the cable tray and fasten to the edge of the disk.
3.2.3 Adjust the die to the proper position to prevent the phenomenon of jumper or single wire pulling, which will flatten and round the kink.
